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SM40-CC Forklift Safety Monitoring System
The SM40-CC forklift safety monitoring system complies with GB/T 38893-2020 "Industrial Vehicle Safety Monitoring and Management System". It integrates high-precision load, tilt angle, speed, lidar ranging, ultrasonic ranging, personnel sensing, and various vehicle status sensors to achieve real-time online monitoring of weight, lifting height, vehicle speed, front and rear vehicle distance, personnel posture, and vehicle status. It is also equipped with multi-angle video monitoring devices to minimize blind spots in forklift operation and achieve comprehensive monitoring of forklift operation safety.
The weighing function of this system can simultaneously accumulate statistics on the weight of goods loaded on the forklift, thereby achieving forklift storage and transportation efficiency evaluation. This is an important supplementary feature of this safety monitoring system.
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Application Range
The SM40-CC forklift safety monitoring system complies with GB/T 38893-2020 "Industrial Vehicle Safety Monitoring and Management System". It integrates high-precision load, tilt angle, speed, lidar ranging, ultrasonic ranging, personnel sensing, and various vehicle status sensors to achieve real-time online monitoring of weight, lifting height, vehicle speed, front and rear vehicle distance, personnel posture, and vehicle status, and is equipped with multi-angle video monitoring devices to minimize blind spots in forklift operation safety and achieve all-round monitoring of forklift operation safety.
The weighing function of this system can simultaneously perform cumulative statistics of the weight of goods loaded by the forklift, thereby achieving forklift storage and transportation efficiency evaluation, which is an important auxiliary feature of this safety monitoring system.
System Composition
The safety monitoring and management system consists of three parts: information acquisition and processing system, video monitoring system, and remote monitoring center, as follows:
1. Information acquisition and processing system, including:
SM40-HMF Forklift Weighing Display
SM40-FT Forklift Controller
SM40-ZV Weighing Sensor
SM40-LDF Radar Sensor
SM39-SP Speed Sensor
SM40-WY Displacement Sensor
SM39-ZXV Gyro Angle Meter
SMTA612 Tilt Angle Sensor
SM40-RFF Identity Identifier
SM40-QYL Area Indicator Light
SM40-SGF Audio-Visual Alarm
2. Video monitoring system, including:
SM40VRM Video Display
SMSZ Video Control Host
SMS Fisheye AHD High-Definition Camera
3. Remote monitoring center, including:
SM40 Server and its platform
Functional Characteristics
1. Large-size touch screen and voice prompts
SM40-CC displays all monitoring information on the screen, including vehicle authorization, driver status, real-time speed, load weight, front and rear distance, fork height, steering angle, tilt angle, and alarm information.
2. Vehicle status monitoring and management
Including: IC card authorization, driver status monitoring, fault monitoring, parking brake detection, reverse detection, operating speed and overspeed alarm, etc.
3. Anti-collision operation area warning
Based on the detection results of the front and rear radars, the system performs warnings (audio-visual voice prompts), speed limits, and parking operations to achieve safe anti-collision effects.
4. Vehicle auxiliary control
In the state of overspeed and anti-collision warning, the throttle is limited to ensure safe operation. Overload is prohibited from lifting and the throttle is limited.
5. Does not change the performance of the forklift itself and does not reduce the working efficiency of the forklift itself;
6. Configured with high-precision sensor modules and high-performance RTU, high sensitivity, and stable reliability;
7. 360° panoramic video, 72-hour data storage function;
8. Supports 4G/5G wireless network, and working data is uploaded to the designated server platform;
9. The system meets the requirements of GB/T 38893-2020 "Industrial Vehicle Safety Monitoring and Management System";
Technical Indicators
1. SM40-5100 Information Acquisition and Processing Unit: 16-bit processor, 16Mhz main frequency, standard configuration 64K+2MB memory;
2. Weighing sensor module accuracy: 1%FS
3. Tilt angle sensor: Range -50°～50°; Hysteresis ≤0.15%F.S
4. Gyro angle meter: Effective stroke: 0～350°; Repeatability: 0.007°
5. Identity identifier: Card reading time: <100ms
6. Displacement sensor: Measuring range: 0.2m-8m, accuracy: ± 1cm
7. Active detection radar: Measurement range: 0.1-100m (90% reflectivity) 0.1-40m (10% reflectivity), accuracy: ±1%
8. Audio-visual alarm: Horn decibel 120 decibels
9. Speed sensor: Measurement accuracy 0.1%
10. Information display unit
Resolution: 480×272, true color
Shell: ABS engineering material
Communication: RS232 / RS485
Maximum communication rate: 921600bps
Main frequency: 800MHz
Operating temperature: -20～70℃
Operating humidity: ≤90%
Protection level: IP65
UV level: 1.35w/mr@UVA-340m168h
Flame Retardant Rating: UL94V0
Salt Spray Rating: GB/T2423.17-200848h
Remote Control Center Features
1. Safety Management: Assists drivers with safe on-site driving, and provides real-time recording and traceability of safety events.
Low fuel warning;
Overspeed reverse warning;
Unfastened seatbelt warning;
Parking timeout warning;
Entry/exit zone warning;
Offline warning;
Vehicle speed display and speed limit;
Vehicle usage permission control;
Safety event statistics;
Safety accident playback;
2. Forklift management, driver management, asset management throughout the forklift's lifecycle, monitoring driver work status and efficiency, and providing decision-making support for business management such as assessment.
Account information;
Forklift operating status monitoring;
Real-time positioning;
Full map monitoring;
Trajectory playback;
Annual inspection /Maintenance reminder;
Entry/exit zone monitoring;
Basic information;
Employee card binding;
Card swiping status;
Working hours statistics;
Work efficiency;
3. Asset Utilization Management: Accurate efficiency analysis reflects business distribution and fluctuation, providing management basis for planned and temporary allocation.
Shift efficiency report;
Organization efficiency report;
Shift utilization ranking;
Per-vehicle efficiency statistics;
Working time statistics;
Stay time statistics;
Seat status collection;
Forklift efficiency report;
4. Real-time display of multi-dimensional forklift data;
5. Can be used as a tool for planned and temporary allocation;
6. Can be used as a basis for working hours attendance and utilization rate statistics;
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日月仪器
Contact Fax:0552-4070672
Company Website:www.sunmoon-china.com
Email:smsales@163.com
Address: No. 985, Xingzhong Road, High-tech Zone, Bengbu City, Anhui Province, China, Sun Moon Science and Technology Park
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