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SM4000 dry-mixed mortar production line control system
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  • SM4000 dry-mixed mortar production line control system

SM4000 dry-mixed mortar production line control system

The SM4000 dry-mixed mortar production line control system adopts a DCS control mode, designed as a plant-wide computer monitoring system for the entire production process. It achieves integrated production process monitoring and management, enabling the plant to not only have advanced process control automation in production, but also a modern level in management (ERP). It is also of great significance in improving output, stabilizing quality, and reducing energy consumption. The hardware structure adopts a standardized, modular, and serialized design, featuring strong anti-interference ability, fast and accurate batching speed, stable performance, simple operation, and flexible configuration.

Application Range

Automatically control the entire production process of stabilized soil and realize the production data management of stabilized soil.

System Advantages

The system adopts DCS Control Mode , Designed as a plant-wide computer monitoring system for the entire plant's total production process , Realize integrated production process monitoring and management , Makes the entire plant not only have advanced process control automation in production , but also has a modern level in management (ERP). It is also of great significance to increase output, stabilize quality, and reduce energy consumption. The hardware structure adopts standardized, modular, and serialized design, with strong anti-interference ability, fast and accurate batching speed, stable performance, simple operation, and flexible configuration.

Functional Features

  1. Customized according to customer's product formula requirements and different investment scales , providing customers with the optimal and most economical equipment solutions
  2. Combination of central control and field control. Central control mainly uses industrial control computer control and manual control on the operation panel. Field control uses manual operation according to the configuration of field equipment. The two are independent and interlocked.
  3. Humanized design of the operation panel makes it easy for operators to avoid fatigue and improves production efficiency , and is equipped with a simulation process screen, which is elegant, clear at a glance, easy to operate, and durable.
  4. Using industrial control computer and Siemens PLC, it can ensure stable operation of the equipment and reduce system failures in complex production environments
  5. The entire control process is set with authorized open control, which is flexible and convenient to meet customer needs.
  6. The system has a full Chinese display, parameter settings, digital input, dynamic simulation of the production process, and convenient operation.
  7. Complete report statistics, powerful real-time and historical data query, timely and accurate reflection of the production situation, allowing management personnel to understand the production situation at any time and conduct decision analysis.
  8. The system has automatic historical tracking records, recording the relevant modified operation content, which is convenient for administrators to track and maintain.
  9. Manual batching, computer automatically records the consumption of various materials manually. Complete statistics of material consumption for manual batching.
  10. Raw material warehouse transfer selection can be realized , when a certain silo is out of material, other silos of the same material can be selected to ensure normal production operation
  11. The computer prompts and displays various equipment operation fault information in real time.
  12. According to production needs, automatic compensation or non-compensation functions and automatic correction of drop difference can be selected to meet actual production needs.
  13. The system can also control the entire production process through the simulation screen.
  14. The system also manages the storage of materials in the warehouse, displays the status of raw materials in each warehouse, and alarms in time.
  15. Can be connected to the whole plant ERP production management system, grasp the warehousing and outbound information, and improve the efficiency of capital operation.
  16. Real-time video monitoring function for the whole plant.

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