Language
Solutions
Application Solution
Liquid filling control system solution
Category:
Weighing solutions
Publish Time:
2020-07-09
【Introduction】
In order to improve product quality, shorten production cycles, and adapt to the rapid updating and iteration of products, product production is developing towards shortening production cycles, reducing costs, and improving production quality. In the petroleum, chemical, and pharmaceutical industries, fixed-value filling is an indispensable process and a very important part of its production process. However, because many of the media in these industries are flammable, explosive, toxic, and corrosive, the on-site working environment is very harsh and unsuitable for manual on-site operation. In addition, production requires that the system have the characteristics of precise metering and reliable control, which is difficult to achieve with manual operation and semi-automatic control. Therefore, in order to help related industries, especially small and medium-sized enterprises, achieve automatic control of various liquid mixtures, thereby achieving the purpose of precise fixed-value filling.
【Keywords: Liquid, Filling, Explosion-proof, Billing, Wireless Base Station】
1. System Overview
A liquid filling machine is a highly automated packaging equipment, whose main function is to automatically fill materials to a predetermined weight. During the filling process, the liquid filling machine can avoid material overflow and prevent the material itself from polluting the environment, thereby effectively protecting the operators. Its system is stable and reliable, easy to operate, accurate in weighing, and weight data can be transmitted to the human-machine interface, computer, and other external devices via instruments. The filling machine mainly consists of a spray gun device, a system control part, a weighing system, a filling rack, and conveying equipment.
2. Introduction to Explosion-proof Controller
3. Functional Characteristics
(1) Two-stage filling gun design improves filling accuracy;
(2) All stainless steel design for surfaces in contact with raw materials;
(3) Easy and simple operation;
(4) Various operational process interlock control ensures safety;
(5) Unique drip cup design effectively reduces dripping;
(6) Unique fume hood design effectively reduces waste gas pollution;
(7) The instrument has up to 10 different weight setting and storage functions;
(8) Hole protection prevents damage to the barrel mouth when the spray gun descends;
(9) Spray gun and pipeline connections use quick connectors for convenient and quick cleaning and replacement;
4. Technical Indicators
(1) Filling capacity: 1～5kg/barrel, 6～12 barrels/minute
(2) Filling capacity: 100～300kg/barrel, 40～60 barrels/hour
(3) Filling accuracy: Better than 0.1%FS
(4) Graduation value: Selectable according to range (1, 2, 5) g
(5) Power supply: 220VAC
(6) Air source: 4～6kg/m²
(7) Operating environment: 0～45℃
5. On-site Filling Pictures
6. Software Function Introduction
System functions:
(1) System settings: Change station name, add inventory;
(2) Weighing group setting is to select the machine number of the corresponding electronic filling scale as the object of the communication base station call; a maximum of 32 electronic filling scales can be cyclically called by one base station;
(3) Permission function setting is the permission set by the system administrator for operators or administrators. After adding an operator, the operator's permissions are set here. The operator uses their own name and password to enter these three systems and has the permissions for these operations. If not selected, the operator cannot enter this operation after entering the system;
(4) Operator maintenance: sets the basic information of the operator, such as: employee number, name, telephone number, password, etc.;
(5) User-defined common data. The number of digits in the serial number refers to the number of digits in the serial number when billing: current date + number of digits;
(6) Filling record query is based on each record within the query time period, and can be queried according to machine number, employee number, customer code, filling mode, target quantity, etc.;
(7) Monthly report query is a monthly statistical report of system billing records. Select the year, month, and product name, and click "Query" to query the total monthly statistics generated by the system billing for the corresponding month;
(8) Data deletion deletes filling records within the specified start and end time period;
Keywords: Liquid, filling, explosion-proof, invoicing, wireless base station
Return
日月仪器
Contact Fax:0552-4070672
Company Website:www.sunmoon-china.com
Email:smsales@163.com
Address: No. 985, Xingzhong Road, High-tech Zone, Bengbu City, Anhui Province, China, Sun Moon Science and Technology Park
Made in China
